~ Project ECHELON ~
 Introducing Project ECHELON, a custom fabricated computer case I am in the process of designing and fabricating.
I will be updating this webpage with my progress as this project evolves. I have been WAY over due for a new computer, and I decided that I was going to go all out, designing a almost ridiculously large computer case, that I would never out grow.  Over the last few months of design work the case has grown in both size and complexity. Adding more controls, fans, I/O ports etc.
   I started out with a few sketches and eventually some crude CAD drawings of what I wanted. And then drew the case and the places to be cut out onto the 5/8" thick Oak covered plywood.
   Then I cut out all the panels needed, top, bottom, left, right, etc.  So that I could see the case taking shape, and get a better feel for where I wanted to place all the components.  This really helped me visualize the completed case better in my mind.
   As you can see from the photos, the case will be rather large.  Outside dimensions are roughly 22" cubed.  The case could have actually been made a little smaller, and still held everything I want it to, but I hate cramped cases, and was tired of trying to squeeze my hands into tight places.

   I have collected a rather large amount of spare computer parts over the years, but there is still a great deal of things I will need to purchase for this case.  I was able to round up some drive bays, and hard drive racks, and a few other small parts. The actual computer components, which I will go into detail later, have reached a total of about $1500.
   I recycled the rear panel off one of my older Dell computer cases.  This will be mounted in the rear of the case, and the motherboard will mount to a piece of plexiglass, so that the under side of the board can be seen from the other side.

   I setup the case panels so I could see what the case looked like assembled, and placed what parts I had, for a mock-up.  This made positioning everything really easy, I simply moved each component around, till it was all just like I wanted it.  Some of the parts you see in the mock-up photos are NOT the parts I will actually be using. For example, I will not be using that old Dell power supply ;)

~ Click Thumbnails for larger Images ~


 
 

   I got a some of my parts in from newegg.com today, mainly just some things I needed to finish up all the mockup and positioning.
Motherboard, floppy drive, power supply, some fans, and some really cool Cathode lights. The smaller one is a 100mm long Blue cathode, the other is a 12" Kingwin Thunder effect Liquid Cathode light. It doesnt put off near the light the smaller one does, but the effect is alot cooler.  Heres a 1.5MB video I made of the lightning cathode.

   The side and Front panels were cut out today. Only the back panel is left to cut. I will be doing that after I have the plexiglass part that the motherboard will mount onto, and mount that to the rear motherboard tray. The back panel will then have the holes cut out fir the motherboard tray, and power supply.
   After that all the cutting is done, I will then round off all the edges with a router. Then the panels can be assembled.
 
   Today I began to router all of the edges of the panels, even the holes for the fans and drives are rounded off.
   This was one of my first times using a router, so it was a quick learning curve. Overall, I think it got the look I was after.  There are a few gaps in the plywood layers that will need to be filled with wood puddy before they are all sanded down smooth.
   Only the rear panel needs to be cut out and routered. Then that should finish up the word work part.
   

~  Parts List  ~

~  AMD 3500+ 64 Bit Winchester Core, 512KB L2 Cache
~  Thermalright HeatPipe Heatsink for P4 & K8 CPUs, Model "XP-120"
ASUS "A8V Deluxe" VIA K8T800 Pro Chipset Motherboard For AMD Socket 939 CPU
Giga-byte nVIDIA GeForce 6800 GT Video Card, 256MB GDDR3, 256-Bit, DVI/TV-Out, 8X AGP
~  Antec 480W Power Supply with Blue LED Fan, Model "TRUE480BLUE" with 80mm and 120mm Fans
~  Corsair Value Select 184 Pin 2GB DDR PC-3200
~  Western Digital Raptor 74GB 10,000RPM SATA Hard Drive, Model WD740GD  (system drive)
~  Seagate 200GB 7200RPM SATA Hard Drive  (general storage)  many more of these to be added.
~  Western Digital 30GB 7200 RPM Hard Drive  (music storage)
~  Western Digital 20GB 7200 RPM Hard Drive  (digital photos, website backup)
~  NEC 16X DVD & CD-ROM Burner
~  NEC 40X CD-ROM Burner
~  Mitsumi Floppy Drive with built in USB Digital Card Reader/Writer  (Black)
~  Aerocool Cool Panel 8in1 Card Reader and Writer, Black
~  2 - Super Flower Fan Master 4 Channel Digital Fan Controllers with 4 Temp Probes each.
~  2 - 120mm Titan Aluminum Cased Fans  (for front of case)
~  3 - 120mm Thermaltake Thunderblade Fan with Blue LEDs  (for top and bottom of case)
~  1 - 120mm Thermaltake Thunderblade Fan with Red LEDs  (for XP-120 Heatsink)
~  2 - 80mm Thermaltake Thunderblade Fan with Blue LEDs  (for motherboard rear panel)
~  Logitech MediaPlay Wireless Optical Mouse

 

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